A Personal View: Simplicity in Solar
By Daniel Wilson, Senior Electrical Engineer at Sun Action Trackers
When I was younger and pondering the idea of going to school for engineering, I asked a very successful engineer what I should expect to learn from studying engineering at university. I expected something along the line of “you will be able to fix cars after you graduate” or “you will be better at math”. Instead he told me that I would see the world through a new set of eyes. It wasn’t until I graduated university that I understood what he meant. With fresh new eyes, I now saw the world through the laws of physics, cause/effect and that the most robust solutions are usually the simplest. A simple solution is by no means inferior, rather it simply accomplishes the same task as a complex solution, but in a more efficient way.
At Sun Action Trackers, we know that simplicity in PV tracker design is essential, as these systems will be operating continuously, outdoors for 25+ years. Our Single and Dual Axis trackers all utilize our patented Real-Time Sensor technology that searches the sky for the maximum point of irradiance. Why blindly follow the sun with a program that doesn’t even consider the fact that clouds are between the tracker and the sun, when you could just simply rotate where the energy is actually at? Real-Time sensing is simpler, gives you higher generation, and doesn’t ever need to be calibrated. Trackers have to move, so some type of bearing is integral to the system. Once again, in the spirit of making things simple through ingenuity, we have designed flexible bearings that can account for post misalignment and require zero O&M greasing for the entire life of the project.
All of our trackers utilize low voltage DC motors that are readily available. I have worked for a tracking company that uses hydraulic actuation instead, and I don’t miss having to search for pin-hole leaks on 100ft. long cables, praying that the leak isn’t occurring underground if I can’t find it the first pass. I also don’t miss maintaining pumps, changing the oil, replacing clogged pistons, lines that were never bled properly, or wildlife that somehow makes its way through the an 8ft. fence just to chew on the hydraulic lines. Our Single Axis tracker houses 4x more modules than the leading competitor. This means 4x less control boxes, sensors and motors that need to be maintained over the course of 25+ years. Additionally, our UL3703 certified Single Axis tracker can electrically bond over 320 modules within its structure so that you have 4x less grounding electrodes to worry about installing than with the leading 80-module tracker.